DANAHER MOTION M1016.2540 Motion Control Cable

Technical SpecificationsModel：M1016.2540 Brand：DANAHER MOTION (Giddings & Lewis) Product Type: uDSM shielded motion control cable assembly for PiC900 CNC servo system

Cable Feature:Function: Transmit differential servo command and feedback signals between PiC900 control rack and uDSM servo amplifier Full copper braid shielding to reduce electromagnetic interference Factory pre-terminated connectors on both ends Flexible cable construction suitable for machine tool drag chain routing Oil and abrasion resistant outer jacket for harsh workshop environment Twisted pair conductor design for high-speed differential signal integrity

Electrical Parameters:Rated voltage:300V Signal:Differential low voltage servo control signal Shield:Continuous copper braid,360° shield termination at connectors Insulation:High dielectric strength cross-linked insulation

Mechanical & Structure:Outer sheath:Industrial flexible PUR jacket Termination:Pre-molded connector assembly at both cable ends Bend performance:Repeated flexing for drag chain installation Protection class:IP67 when connectors fully mated

Environmental:Operating temperature:-20℃ ~ +80℃ Ambient humidity:5~85% non-condensing Certification:UL, CE approved Status:Manufacturer discontinued legacy spare part

System compatibility

M1016.2540 belongs to DANAHER MOTION Giddings & Lewis PiC900 motion control series. Matched with PiC900 rack and uDSM servo drives. Widely used for heavy-duty boring mills, vertical turning centers and large horizontal machining centers.

Function

M1016.2540 is factory pre-assembled shielded uDSM servo control cable manufactured by DANAHER MOTION Giddings & Lewis. It transmits servo command signals and feedback data between PiC900 rack control card and uDSM servo amplifier. Twisted-pair plus full copper braid shielding protects sensitive low-voltage differential signals from power cable interference. Pre-terminated connectors simplify on-site installation and reduce wiring faults during machine maintenance.

Installation

Follow lockout/tagout safety procedure before installation. Ensure CNC cabinet and servo drive power are fully cut off. Route M1016.2540 cable inside drag chain if applicable. Connect one connector to PiC900 rack signal terminal and the other end to uDSM servo drive control port. Make full 360° grounding of cable shield at cabinet side. Perform continuity and insulation test before power-on commissioning.

Interface

PiC900 rack side signal connector, uDSM servo drive control connector, continuous copper braid shielding for DANAHER MOTION M1016.2540.

Feature

Original DANAHER MOTION M1016.2540 uDSM motion control cable,twisted pair differential signal design,full copper braid shielding,oil & abrasion resistant PUR jacket,pre-terminated connectors,UL & CE certified. This spare unit is used for Giddings & Lewis PiC900 CNC machine servo control signal wiring replacement.

Diagnostic

No servo communication: Check cable continuity, connector pin damage or loose mating. Intermittent servo fault: Inspect cable fatigue inside drag chain,shield continuity and grounding connection. Signal noise alarm: Verify shielding termination and separation from high power servo power cables.

Product Brief

M1016.2540 is DANAHER MOTION Giddings & Lewis legacy uDSM shielded motion control cable assembly,for signal connection between PiC900 control rack and uDSM servo amplifier of heavy-duty CNC machine tools,legacy pre-terminated spare harness.