Atlas Copco TC52S-N-4240-0440-81 Tightening Controller

Technical SpecificationsModel:TC52S-N-4240-0440-81 Brand:Atlas Copco Product Type:TC5000 Series Servo Tightening Controller with Profinet IO,Full Part Number 4240-0440-81 Power Supply:200-480V AC,50/60Hz,400W Mounting:Cabinet DIN rail mount Operating temperature:0℃ ~ +45℃ Storage temperature:-20℃ ~ +70℃ Relative humidity:5%~95%, non-condensing Weight:5.2kg Dimension:220mm130mm280mm Protection:IP20

System compatibilityTC52S-N-4240-0440-81 belongs to Atlas Copco TC5000 series single spindle servo tightening controller. Compatible with Atlas Copco servo nutrunner spindles for fixed assembly stations. It is equipped with built-in Profinet IO fieldbus interface, supporting connection to Siemens and other mainstream Profinet PLC systems. This controller uploads tightening results and full traceability data to PLC and MES system, suitable for high-precision single spindle bolt tightening on automotive assembly lines as industrial spare part.

FunctionTC52S-N-4240-0440-81 is high precision servo torque controller for single spindle assembly station. This Atlas Copco TC5000 controller supports multi-step tightening sequences, real-time torque-angle curve monitoring and OK/NOK tightening judgement. It stores tightening history records and supports parameter backup, built-in emergency stop safety relay, widely used for single spindle bolt assembly at automotive and heavy machinery assembly stations, serving as reliable industrial spare part.

InstallationCut off power before installation. Mount the TC52S-N-4240-0440-81 Atlas Copco controller on DIN rail inside electrical cabinet. Connect AC power, servo spindle motor cable and Profinet IO communication cable. Configure tightening programs via ToolsTalk software. Complete spindle calibration and test tightening before online operation of this TC5000 controller.

InterfaceServo spindle drive port, digital I/O terminals, Profinet IO port, Ethernet service port, front operation panel, status LED indicators, E-stop safety relay terminal for TC52S-N-4240-0440-81 Atlas Copco tightening controller.

FeatureAtlas Copco TC5000 single spindle servo controller, full part number 4240-0440-81, built-in Profinet IO fieldbus, service Ethernet port, real-time torque-angle monitoring, built-in E-stop safety relay, tightening data storage, IP20 cabinet protection. This discontinued legacy industrial spare part is used for single spindle bolt tightening system maintenance and replacement.

DiagnosticController no power: check AC input, fuse and wiring for TC52S-N-4240-0440-81. Spindle no rotation: check spindle cable, motor winding and enable signal. Tightening result deviation: verify spindle calibration, tightening program and mechanical condition of this controller. Profinet IO communication abnormal: check network cable, device name, PLC configuration and switch status of the Atlas Copco controller. Front panel display fault: check internal display connector and controller firmware.

Product BriefTC52S-N-4240-0440-81 is Atlas Copco TC5000 series single spindle servo tightening controller, full part number 4240-0440-81. This controller widely used in automotive and machinery assembly production lines for high precision single spindle tightening, built-in Profinet IO interface for factory network communication, popular industrial spare part for fixture assembly system.

Disclaimer:All parameters are for reference only and shall not be used as the basis for quotation. Goods are scarce, overseas delivery lead time is 3-7 working days. It is only used for equipment maintenance and renovation.