Atlas Copco TC-4000-P-PN-ESM Tightening Controller

Technical SpecificationsModel:TC-4000-P-PN-ESM Brand:Atlas Copco Product Type:PowerMACS 4000 Master Tightening Controller with Profinet and Enhanced Safety Module Power Supply:380-480V AC 3-phase,50/60Hz,650W Mounting:Cabinet rack mount Operating temperature:0℃ ~ +50℃ Storage temperature:-20℃ ~ +70℃ Relative humidity:5%~95%, non-condensing Weight:10.4kg Dimension:395mm255mm425mm Protection:IP43

System compatibilityTC-4000-P-PN-ESM belongs to Atlas Copco PowerMACS 4000 series multi-spindle tightening master controller, capable of coordinating multiple TC-4000-S slave units. Compatible with QST series multi-axis tightening spindles for fixed fixture assembly stations. It is P master version equipped with built-in Profinet fieldbus interface plus enhanced safety module, supporting high safety requirements for automotive production lines. This controller can upload tightening results and traceability data to PLC and MES system, ideal for multi-spindle synchronous tightening in high safety assembly stations as industrial spare part.

FunctionTC-4000-P-PN-ESM is master torque controller for multi-spindle fixed assembly station with enhanced safety functions. This Atlas Copco PowerMACS4000 controller supports synchronous multi-axis tightening sequences, real-time torque-angle curve monitoring and OK/NOK tightening judgement. It stores tightening history records and supports parameter backup, built-in enhanced emergency stop safety relay and safety interlock logic, widely used for multi-spindle bolt assembly at automotive and heavy machinery assembly stations, serving as reliable industrial spare part.

InstallationCut off power before installation. Mount the TC-4000-P-PN-ESM Atlas Copco controller inside electrical cabinet. Connect 3-phase AC power, spindle motor cable, Profinet communication cable and safety interlock wiring. Configure tightening programs via ToolsTalk PowerMACS software. Complete spindle calibration and test tightening before online operation of this PowerMACS4000 controller.

InterfaceMulti spindle drive port, digital I/O terminals, Profinet port, integrated Ethernet switch, safety interlock terminal block, front operation panel, status LED indicators, E-stop safety relay terminal for TC-4000-P-PN-ESM Atlas Copco tightening controller.

FeatureAtlas Copco PowerMACS4000 master controller, built-in Profinet fieldbus, integrated Ethernet switch, enhanced safety module, real-time torque-angle monitoring, safety interlock function, built-in E-stop safety relay, tightening data storage, IP43 cabinet protection. This discontinued legacy industrial spare part is used for multi-spindle bolt tightening system maintenance and replacement.

DiagnosticController no power: check 3-phase AC input, fuse and wiring for TC-4000-P-PN-ESM. Spindle no rotation: check spindle cable, motor winding and enable signal. Tightening result deviation: verify spindle calibration, tightening program and mechanical condition of this controller. Profinet communication abnormal: check network cable, device name, PLC configuration and switch status of the Atlas Copco controller. Safety interlock fault: verify safety circuit wiring, safety relay and E-stop loop continuity. Front panel display fault: check internal display connector and controller firmware.

Product BriefTC-4000-P-PN-ESM is Atlas Copco PowerMACS4000 series master multi-spindle tightening controller. This controller widely used in automotive and machinery assembly production lines for multi-spindle synchronous tightening, built-in Profinet plus enhanced safety module for safety-critical assembly stations, popular industrial spare part for fixture assembly system.

Disclaimer:All parameters are for reference only and shall not be used as the basis for quotation. Goods are scarce, overseas delivery lead time is 3-7 working days. It is only used for equipment maintenance and renovation.